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| High Precision Brass Wire Cnc Wire Edm Machines |
| Technical Specifications |
| ITEM |
UNIT |
SPECIFICATION |
| MACHINE. |
| Size of work table (X, Y) |
mm |
645 x 490 |
| Table travel (X, Y, Z axes) |
mm |
400 x 300 x 220 |
| Dimension of work tank (LxWxH) |
mm |
990 x 910 x 270 |
| Max. size of work piece (LxWxH) |
mm |
850 x 700 x 215 |
| U, V axes travel |
mm |
36 x 36 |
| Max. taper for 100mm thickness |
° |
+/- 6 |
| Max. weight of work piece |
Kg |
250 |
| Brass wire diameter |
mm |
Ø0.15 - 0.3, Standard 0.25 |
| Capacity of dielectric fluid / dielectric fluid |
Ltr |
300 / D.M. Water |
| Filtration |
|
Paper filtration |
| Capacity of resin |
Ltr |
20 |
| Motors of X, Y, Z axes |
|
AC servo motors |
| Motors of U, V axes |
|
Stepper motors |
| Best surface finish * |
µRa |
0.6 |
| Max. cutting speed* |
mm²/min |
160 |
| Max. jog speed |
mm/min |
1200 |
| Size of the machine (LxWxH) |
mm |
1700 x 2550 x 2165 |
| Weight of the machine |
Kg |
2500 |
| Floor space required (LxW) |
mm |
2200 x 3300 |
| GENERATOR |
| Display |
|
15" LCD monitor |
| Controlling axes |
|
5 axes, 4 axes simultaneously |
| Interppolation |
|
Linear and circular |
| Min. input |
mm |
0.001 |
| Max. input |
mm |
9999.999 |
| Input |
|
MDI / USB / Keyboard |
| Total power |
KVA |
7 |
| Standard power supply |
|
415V / 3 Phase / 50 Hz |
| Max. working current |
Amp |
25 |
| WORKING ENVIRONMENT. |
| Standard room temperature for better accuracy |
°C |
20 +/- 3 |
| Temperature allowed |
°C |
15 - 30 |
| Humidity |
% |
40 - 80 |
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| Main Features |
- High speed, high precision CNC wire EDM
- 5 axes CNC (Simultaneously 4 axes)
- Windows based operating system
- High precision L.M. guide ways for X,Y,U,V and Z axes
- Precision and ground C3 class ball screwa for X, Y axes
- In built programme generation software
- Auto centre find and edge find, auto wire alignment, auto home point return, morror imaging across X/ Y axes, scale functions.
- Spark alignment, edge finding in 45°, centre finding in 45°, slant hole deflection
- Rotation of programme, proportion zoom
- On line parameter edit facility
- Display of cutting in mm/min, display of machining time
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- Single block execution
- Special control strategy : none-core cutting, corner control, complex profile cutting.
- Auto alignment of workpiece
- Servo system: Closed loop servo drive with AC servo motors of Jepanees YASKAWA.
- 3D graphic simulation of compplex profiles
- Auto parameter selection
- Save automatically when power OFF and resume operation automatically from the same point when power ON
- Programmng during machining.
- Error message display in real time
- Display index of geometry contour
- Multi pass and multi cavity facility
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Note: Due to continuous engineering improvements, specifications are subject to change without prior notice
* At Standard test conditions # Chasis
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| Cnc Wire Cut Machines |
| Technical Specifications |
| Model -> |
BM400C-C |
BM500C-C |
BM630D-C |
BM800D-C |
DK-7732C-C |
DK-7740C-C |
| Table Travel X,Y Axis (mm) |
320 x 400 |
400 x 500 |
500 x 630 |
630 x 800 |
320 x 400 |
400 x 500 |
| Work Table Size L x W (mm) |
420 x 650 |
500 x 785 |
600 x 900 |
660 x 1100 |
420 x 650 |
500 x 800 |
| Maximum Work Piece Thickness (mm) |
300 |
300 |
500 |
500 |
300 |
300 |
| Maximum Taper / 100 mm Thickness |
 3° (Standard) |
3° (Standard) |
|
3° (Standard) |
|
3° (Standard) |
| Maximum Work Piece Weight (kgs) |
400 |
500 |
800 |
3000 |
400 |
500 |
| Machine Weight (kgs) |
1800 |
2000 |
2300 |
4500 |
1600 |
1900 |
| Controller Specifications |
| Display |
LCD Display |
| Controller |
BMW 5000 (High speed) - AC Servo control for BM series and Stepper motor control for DK series machines |
| Control system |
Japaneese YASKAWA servo control system for BM series machines. |
| Max. Jog speed |
6000 mm/min. for BM series machines |
| PC |
Industrial PC # |
| Axis Control |
4 - axes (X,Y,U,V) |
| X, Y Axis Guide Ways |
Precision linear motion guide ways for X, Y axis |
| Wire tension mechanism |
Double direction servo wire tension (Auto wire tension) |
| Z axis |
Motorized Z axis |
| Resolution |
0.001 mm |
| Wire frame |
'C' Type |
| Wire Dia |
0.18mm (Std.), 0.15mm, 0.12mm (Optional) |
| Interpolation |
Linear and Circular |
| Programming |
Incremental |
| Least Input Increment |
0.001 mm |
| Least Command Input |
0.001mm |
| Data Input / Output System |
USB Port , Regular Keyboard and Mouse; Can read AutoCAD .dxf format |
| Input Power Supply |
3 Phase, 415 Volts, 50 Hz with Neutral and Earth |
| Total Machine Load |
3.0 KVA |
| Graphic Display |
Graphic display of part showing wire position |
| Processing and Data Entry |
Dual Screen, New programs can be entered while cutting previous programme |
| Auto Stop |
Auto Shut-off at the end of program |
| Dielectric Fluid |
Soft water (D.M Water) + Gel |
| Dielectric Tank Capacity |
55 Litres |
| Standard Features |
- Maximum Speed - 150mm2/Min.*
- Machining accuracy - 0.01mm *
- Best Surface Finish - Ra 1.00 *
- A.C. - Not Required up to 40° C
- Special arrangement for Aluminium cutting
- BMXP pm-k system software controller works on Windows 7 operating platform
- Inbuilt database for cutting different materials.
- Inbuilt NCCAD software to generate profiles
- Coolant filtering system - Fine stainless steel wire mesh for coolant filter
- No need to change wire guide for different diameters
- Two axis DRO (Std.)
- 4-Axes synthesizer to cut different profiles at top and bottom
- Auto centre find, auto edge find, auto shut-off at wire breakage and auto stop at the end of the job
Note: Due to continuous engineering improvements, specifications are subject to change without prior notice
* At Standard test conditions # Chasis
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| Cnc Wire Cut Edm Machines |
| Technical Specifications |
| Model -> |
DK-7763 |
DK-7780 |
DK-77100 |
| Table Travel X,Y Axis (mm) |
630 x 800 |
800 x 1000 |
1000 x 1200 |
| Work Table Size L x W (mm) |
660 x 1100 |
820 x 1400 |
1090 x 1600 |
| Maximum Work Piece Thickness (mm) |
500 |
500 |
500 |
| Maximum Taper / 100 mm Thickness |
3° (Standard) |
3° (Standard) |
3° (Standard) |
| 30° (Optional) |
30° (Optional) |
30° (Optional) |
| Maximum Work Piece Weight (kgs) |
3000 |
5000 |
5000 |
| Machine Weight (kgs) |
4500 |
6700 |
7000 |
| Controller Specifications |
| Display |
LCD Display |
| Control System |
CNC |
| PC |
Industrial PC # |
| Axis Control |
4 - axes (X,Y,U,V) |
| X, Y Axis Guide Ways |
Linear motion guide ways for X, Y axis |
| Resolution |
0.001 mm |
| Wire Dia |
0.18mm (Std.), 0.15mm, 0.12mm (Optional) |
| Interpolation |
Linear and Circular |
| Programming |
Incremental |
| Least Input Increment |
0.001 mm |
| Least Command Input |
0.001mm |
| Data Input / Output System |
USB Port , Regular Keyboard and Mouse; Can read AutoCAD .dxf format |
| Input Power Supply |
3 Phase, 415 Volts, 50 Hz with Neutral and Earth |
| Total Machine Load |
1.5 KVA |
| Graphic Display |
Graphic display of part showing wire position |
| Processing and Data Entry |
Dual Screen, New programs can be entered while cutting previous programme |
| Auto Stop |
Auto Shut-off at the end of program |
| Dielectric Fluid |
Soft water (D.M Water) + Gel |
| Dielectric Tank Capacity |
55 Litres |
| Standard Features |
- Maximum Speed - 80mm2/Min.*
- Machining accuracy - 0.01mm *
- Best Surface Finish - Ra 1.25 to 1.75 *
- A.C. - Not Required up to 40° C
- BMXP pm-k system software controller works on Windows 7 operating platform
- Inbuilt database for cutting different materials.
- Coolant filtering system - Fine stainless steel wire mesh for coolant filter
- No need to change wire guide for different diameters
- Two axis DRO (Std.)
- 4-Axes synthesizer to cut different profiles at top and bottom
- Auto centre find, auto edge find, auto shut-off at wire breakage and auto stop at the end of the job
Note: Due to continuous engineering improvements, specifications are subject to change without prior notice
* At Standard test conditions # Chasis
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| Edm Drilling Machines |
| Technical Specifications |
| Model -> |
DD703 |
BMD703 (400) |
| Work Table Size L x W (mm) |
382x260 |
486x310 |
| Table Travel X,Y Axis (mm) |
300x200 |
400x300 |
| Z Axis Travel(mm) |
270+(220) |
300+(320) |
| Max. Drilling Depth(mm) |
0~220 |
0~300 |
| Max. Drilling Speed(mm2/min) |
30 |
30 |
| Max. Working Current(A) |
30 |
30 |
| Electrode Diameter(mm) |
Ø0.3 ~ Ø3.0 |
Ø0.2 ~ Ø3.0 |
| Load of Table(Kg) |
200 |
300 |
| Working Solution |
Water |
Water |
| Working Reservoir Capacity(L) |
25 |
30 |
| Power Supply |
415V/50Hz |
415V/50Hz |
| Max. Power Consumption(KVA) |
3.5 |
3.5 |
| Machine Dimensions(mm) |
1060x750x1700 |
1235x1025x1935 |
| Machine Weight(Kg) |
600 |
700 |
| Controller Type |
Manual Z axis |
Automatic Z axis |
| Digital Display |
DROs for X, Y- axis |
DRO for X, Y, Z - axis |
| Function of Setting Depth |
No |
Yes |
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| Mould Laser Welding Machines |
| Technical Specifications |
| Work Table Area |
130 x 100 x 300 mm |
| Max. Thickness of Job |
300 mm |
| Load Bearing Capacity |
200 Kgs |
| Laser Welding Depth |
0.1 - 3.2 mm |
| Wave Length |
1064 nm |
| Working Distance of Laser Weld |
100 - 200 mm |
| Laser |
Ceramic condenser cavity (Imported from UK) |
| Viewing System |
Telescopic microscope with cross wire |
| Amplification |
10 times (Optional 15X, 20X) |
| Laser Power (max) |
150 W |
| Single Pulse Energy (max) |
100 J |
| Range of Laser Spot Size |
0.2 - 2 mm |
| Pulse Width |
0.5 - 20 ms |
| Pulse Frequency |
0.1 - 15 Hz |
| Weld Area Protection System |
Auto Synchronous argon gas protection for weld area |
| Welding Wires |
Stainless steel, Hot die steel, P20 steel, HCHCr etc. |
| Input voltage |
380 V, AC, 50 Hz. |
| Max. Power |
8 KW |
| Max. Load Carrying Capacity |
200 Kgs |
| Cooling System |
Water cooler (D. M. water with 12 LPM flow) |
| Standard Features |
- Table up & down movement by electric motor
- High precision ball screws for X, Y axis of work table
- L. M. Guide ways for X, Y axis
- Laser head can be moved forward & backward, up and down manually to adjust the position
- Laser head can be rotated through 360o for easy approach of the welding area
- Machine lamp with high density halogen bulb, which protects the eyes of the operator against flashing laser
- Industrial micro controller with high stability and easy maintenance
- 50 programs with different parameters can be stored in controller
Note: Due to continuous engineering improvements, specifications are subject to change without prior notice
* At Standard test conditions
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